Volvo Issues Global Recall for Plug-In Hybrids Due to Battery Fire Hazard

Volvo recalls nearly 73,000 plug-in hybrids worldwide over LG battery fire risk. Find out if your vehicle is affected and what steps to take.

Volvo Cars has issued a major recall affecting nearly 73,000 plug-in hybrids worldwide, citing a potential fire risk stemming from high-voltage battery modules installed in vehicles built on the company’s first-generation SPA platform.

The recall impacts several well-known models: the 2020–2021 Volvo S90, and the 2020–2022 S60, V60, XC60, XC90, as well as the 2022 V90. These vehicles are equipped with LG battery packs located in the transmission tunnel. Under certain conditions, internal short circuits may occur within the battery cells, potentially leading to a thermal runaway — a dangerous process that can result in a fire.

To date, Volvo has confirmed two such incidents, both without any injuries or fatalities. The first occurred on February 6, 2024, prompting an investigation that ultimately led to this global recall.

Geographically, the affected units include 7,483 in the United States, approximately 8,000 in Sweden, and 4,825 in Germany. The U.S. National Highway Traffic Safety Administration (NHTSA) has advised owners to stop charging their vehicles until the issue is resolved.

Volvo dealers will inspect the battery modules for any cell irregularities. If faults are found, the affected modules will be replaced free of charge. Additionally, a software update will be installed in all recalled vehicles to improve battery monitoring capabilities and mitigate future risks.

Owners can check if their vehicle is included in the recall by visiting nhtsa.gov/recalls and entering the 17-character VIN.

However, key questions remain unanswered: how long the fix will take, whether vehicles can be driven safely without charging, and whether Volvo will provide temporary replacement vehicles. The automaker has also not disclosed how it plans to notify affected owners.

Source: electriccarsreport.com