Stellantis Introduces Autonomous Dexory Robot at SHAP

Stellantis reports the use of a Dexory autonomous robot at its Sterling Heights plant to track inventory in real time and improve material handling.

Deep inside Stellantis’ Sterling Heights Assembly Plant in Michigan, an autonomous robot is quietly reshaping how inventory is managed on the factory floor. The Dexory robot moves through warehouse aisles on its own, scanning shelves and creating a real-time digital view of where every part is located.

Powered by the DexoryView platform, the system can scan more than 36,000 square feet in under an hour, repeating the process several times a day. This constant flow of data gives plant teams an up-to-the-minute picture of inventory levels and part availability, helping prevent disruptions before they reach the assembly line.

Rather than replacing workers, the technology is designed to support them. By automatically updating inventory records and flagging items that need attention, the system enables faster, more confident decisions. It also supports dynamic slotting, ensuring frequently used parts are positioned in the most accessible locations, reducing unnecessary movement and improving daily efficiency.

The initiative emerged from Stellantis’ Factory Booster Day 2024, an annual event that invites suppliers to develop solutions for plant-level challenges. Dexory’s autonomous scanning and AI-driven platform stood out as a practical way to improve part placement accuracy and simplify audit processes.

Sterling Heights Assembly Plant became Stellantis’ first North American site to integrate the robot into its operations. Early success has already led to plans for expansion at additional facilities, including Detroit Assembly Complex – Jefferson, Toledo Assembly Complex and Warren Truck Assembly Plant.

The collaboration was recognized at the Stellantis Venture Awards 2025, highlighting its role in advancing manufacturing innovation. For Stellantis, the project illustrates how combining autonomous systems, artificial intelligence and human expertise can strengthen production reliability and support the assembly of vehicles such as the Ram 1500 at its Michigan facility.