Hyundai Ioniq 5 2025 recall over bolt defect explained

Hyundai recalls eight 2025 Ioniq 5 vehicles due to loose suspension bolts. NHTSA report cites risk of crashes; free repairs start November 10, 2025.

Hyundai has issued another recall for the refreshed 2025 Ioniq 5, and although it affects only eight vehicles, the issue is not to be taken lightly. The cars in question were built at the brand-new Metaplant America facility near Savannah, Georgia, between December 2024 and March 2025, and a system error during the alignment stage may have left critical suspension bolts insufficiently tightened.

The defect involves rear toe and camber adjustment bolts. If they are loose, drivers could experience vibration or rattling, but the greater concern is a potential loss of vehicle stability, raising the risk of a crash. Hyundai identified the issue through an internal review and reported it to the National Highway Traffic Safety Administration (NHTSA). The automaker said it is not aware of any crashes or injuries related to the problem.

As a remedy, dealers will replace the affected bolts, realign the wheels, and provide new tires if necessary—all free of charge. Owner notifications are scheduled to begin on November 10, 2025, while customers can also verify recall status by entering their VIN into the NHTSA database or contacting Hyundai directly.

Metaplant America officially opened in March 2025 and is expected to become a cornerstone of Hyundai’s U.S. strategy. The site is designed to reach an annual capacity of 500,000 vehicles by 2028, underscoring its strategic importance. It is possible that the recall reflects early production challenges as the factory scales up output.

The Ioniq 5 itself has faced a turbulent year. In 2025 alone, the model has been subject to multiple recalls, from high-voltage battery issues that posed a fire risk to braking performance errors tied to software glitches. Some fixes were delivered via over-the-air updates, but this latest campaign shows that not every safety concern can be resolved remotely.

Despite these challenges, demand for the Ioniq 5 continues to grow. In July 2025, sales in the United States reached 5,818 units, a 71% increase compared to the same month a year earlier. Industry observers attribute this growth to the updated design, adoption of the North American Charging Standard (NACS) port, and the shift to local production.